The 1/4-inch output jack on an electric guitar isn't all that hard to replace. It's so easy I often change it out before it breaks. The peace-of-mind is well worth it. Most inexpensive import guitars have a low quality jack that is prone to failure that plain sucks.
The guitar under modification is a Squier Mini, an excellent guitar to learn mods, tweaks and setup with.
These are the tools you need:
Solder and Solder Sucker
Philips screwdriver, wrench, sockets and side cutters
Obviously, you need a replacement jack. The output jack on the Squier Mini is the cheapest import imaginable. For replacements I only use Switchcraft part number 12A. In fact, the exact same component is sold under several brand names. You should be able to get it for $2.00 or less. I buy them in bulk from Mouser Electronics and use the exact same jack for guitars and amps.
In the picture above you can see an inferior import jack compared with a quality Switchcraft. Maybe the most obvious difference is the shape of the contact blade. Less obvious maybe, is the quality of the nut - the import looks like pot metal, whereas the Switchcraft is machined and plated. The Switchcraft jack is definitely a more rugged design, so it goes without saying, it will last longer and take more abuse.
If your guitar has a Switchcraft jack, there is no need to change it assuming it is working OK. There are import jacks that look more similar than the examples given here. However, the Switchcraft jacks can be identified by the trade name stamped on the inside flange of the grounding sleeve. It should have the name "Switchcraft" stamped on it. See picture below.
First, remove the jack plate using the Philips-head screw driver. Be careful not to scratch the finish of the guitar.
Removing the jack cup on a telecaster or jack plate on a Les Paul is about the same. Just make sure you use the proper size Philips screw driver for the screws.
Next, use the 12mm socket and remove the face nut. hold onto the jack with your other hand.
I worked on this jack not too long ago, so its tidier than when I found it. The nut was loose which had led to the wire breaking. I re-soldered the old jack, which is what you see in the picture above. The loose nut is a common problem that often leads to the wire failing if not corrected.
There may be other wires attached to the jack. Most common is a separate ground wire going to the bridge. Make sure all wires are connected the same as when you started. It's often a good idea to take a couple of pictures before you start the disassembly.
Cut off the wires close to the old jack and strip the insulation. In the picture above about 7/8" of the outer insulation and 1/4" or less of the inner has been stripped. Next, twist the strands together on the shielding and the lead. Tin the tips lightly using the solder iron and the solder.
Next, install the new jack. Use the 1/2" socket to tighten the nut. Note the orientation of the contact blade in the picture above. It's the only way it will go back together.
I placed a piece of board on the top of the guitar to protect it from solder and flux spatter. A better option may have been a towel or old T-shirt. I also placed a pair of pliers on top to hold it while I soldered.
Solder the lead and shield as shown above. Don't make it too tight.
Reattach the jack plate to the front of the guitar. You're done!
Feb 04, 18 05:23 PM